Rolangear: Leading the Intelligent Manufacturing Revolution in Air Conditioner Production

Rolangear is at the forefront of transforming “Made in China” into “Intelligently Made in China” by delivering comprehensive, full-factory automation solutions tailored for the home appliance industry. As a pioneer in air conditioner production automation, Rolangear offers highly precise and intelligent production lines that ensure consistent product quality, increase manufacturing efficiency, and reduce operational costs.

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Overhead Conveyor System

Rolangear's air conditioner automation solutions integrate a wide range of smart manufacturing technologies throughout the production process. These include:

• Automated AGV Transport Robots

• Condenser Fin Insertion Systems

• Condenser Bending Equipment

• Automated Condenser Installation Units

• Intelligent Compression Molding Assembly Lines

• Laser Nameplate Engraving Machines

• CCD Vision Inspection Systems

• Automated Safety Inspection Robots

• Panel Assembly Lines

• Vacuum Leak Detection Chambers

• Automated Packaging Systems

• AGV-Guided Vehicle Logistics

• Cycle Vibration and Drop Testing Equipment

• Smart Warehouse Storage Systems

These systems are designed to minimize manual errors, improve speed, and streamline production through intelligent automation.

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Key Equipment for Outdoor Unit Condenser Manufacturing

1. Condenser Fin Insertion System

Rolangear's high-precision system tightly inserts dozens of heat-exchange tubes into hundreds of aluminum fins, ensuring excellent heat dissipation and lowering defect rates from 1% to just 0.1%.

2. Condenser Bending Equipment

The fully automated bending system enables integrated molding of condenser components. With automatic feeding and unloading, this solution dramatically improves production efficiency and reduces labor dependency.

3. Automated Condenser Installation Unit

Using 6-axis robotic arms, Rolangear's system automatically grips and installs condenser components with precision, increasing hourly production capacity from 150–200 units to over 300 units—while ensuring greater assembly consistency and product quality.

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Intelligent Auxiliary Systems

1. AGV Material Transport Robots

These high-load AGV robots automatically deliver materials to various production lines based on demand, supporting loads of over 2 tons—eliminating manual transport and improving throughput.

2. Automated Compression Molding Scanner

The system scans and verifies component data, achieving zero-error installation with full automation.

3. Robotic Quality Inspection

Rolangear uses precision robots with high-speed control systems capable of achieving accuracy up to 0.01 mm—ensuring flawless inspections.

4. CCD Visual Inspection System

Detects surface scratches as small as 0.1 mm, ensuring that only flawless units reach the end of the line.

Smart Vacuum Leak Detection System

5. Vacuum Leak Detection Chambers

Rolangear’s leak detection chambers work in sync with robotic systems to achieve vacuum levels below 20 Pa. With advanced helium leak detectors, the system detects leaks as low as 1–2 grams per year and records data automatically—eliminating manual testing and improving reliability.

6. Automated Safety Inspection Robots

After scanning the product barcode, the system automatically identifies the model, connects wiring, loads the correct test procedures, and completes the entire inspection process without human intervention.

Automated Packaging Line

1. Automated Wrapping Machine

This system rotates products and applies film in sync, completing wrapping, cutting, and sealing in one continuous, automated process. The result is secure and visually appealing packaging.

2. Automated Carton Opening and Packing

Replacing manual operations, robotic arms open cartons and insert products quickly and accurately—boosting packaging efficiency.

3. Nailing and Strapping System

This compact unit integrates automated nailing and strapping, with photoelectric sensors that enable fast, precise, and high-quality packaging.

4. Automated Downline Handling System

Rolangear’s robotic downline solution picks up products, stacks them, and places pallets automatically. It supports loads up to 150 kg with high stability and operational efficiency.

From Automation to Intelligent Manufacturing

Rolangear’s intelligent automation systems now cover the entire air conditioner production lifecycle—from parts manufacturing and unit assembly to quality inspection and warehouse storage. This advanced level of automation improves both productivity and quality while enabling the shift from traditional production to smart manufacturing.