Fully Automated Rice Cooker Production Line

Introduction to Rolangear's Automated Rice Cooker Production Line

Rolangear offers a complete rice cooker production solution through a fully automated assembly line. The production system is composed of differential chain assembly and inspection lines, overhead conveyor assembly lines, roller conveyor systems, chain-plate motor dipping lines, and specialized testing lines. In addition, advanced equipment such as automatic spray painting machines, lifting and transferring units, and automatic packing machines are integrated to ensure smooth and high-efficiency operation throughout the entire manufacturing process.

Rolangear Rice Cooker Assembly Line

The rice cooker assembly line by Rolangear represents the perfect synergy between human labor and intelligent machinery. It emphasizes maximum equipment flexibility by seamlessly combining the conveyor system, mobile fixtures, in-line specialized machinery, and precision inspection devices. The assembly line supports both synchronous (rigid) and non-synchronous (flexible) transmission modes, allowing for manual or semi-automatic assembly, depending on the product configuration. This line is essential for any manufacturer aiming for large-scale, efficient production.

Rolangear Rice Cooker Testing & Inspection Line

The testing and inspection line is an integral part of Rolangear's manufacturing solution. Known as the conveyor or transport line, it supports continuous material transfer and includes the following major types:

• Belt conveyor line

• Chain plate line

• Double-speed chain line

• Plug-in line

• Mesh belt line

• Overhead hanging line

• Roller line

Each system includes components like traction devices, load carriers, driving units, tensioners, redirection units, and support structures. These lines offer large load capacity, long transport distances, and can perform multiple processes during transport, making them ideal for continuous production.

Double-Speed Chain Conveyor System

Often referred to as a free-flow conveyor system, it uses surface-treated extruded aluminum alloy rails for enhanced durability and stability. It is well-suited for mass production due to its continuous, stable operation.

• Chain types:

  • Constant-speed dual-pitch roller chains

  • Differential-speed chains (2.5x or 3x speed)

• Fixture board options:

  • Steel plates

  • Engineering plastic boards

  • Wooden boards

• Frame materials:

  • Aluminum alloy

  • Carbon steel

• Power integration:

  • The line is equipped with conductive wheels inside the track and conductive rails on the fixture boards to support powered transmission for real-time testing and adjustment.

Automatic Spray Coating Equipment

Coating Process Flow:

Loading → Dehumidifying → Manual dust removal → Automatic dust removal → Primer coating → Leveling → Primer curing → Cooling → Secondary dust removal → Mid-coating → Leveling → Mid-coat curing → Cooling → Top coat (UV) → Leveling → IR preheating (PU/rubber paint curing) → UV curing → Final cooling → Unloading

Key Features:

1. Flexible connection of coating lines to meet various product requirements, including:

   • Single coat & bake

   • Double coat & bake

   • Triple coat & bake

   • UV combinations for enhanced efficiency

2. Ensures consistent coating quality even in dust-prone environments

3. High-efficiency spraying with minimal manual labor

4. Supports multiple spraying methods:

   • Manual

   • Automatic

   • Industrial robotic arms

Rolangear Packaging Line

The packaging section of the Rolangear rice cooker production line shares a similar configuration with the assembly section but features differences in size, component matching, and power systems. Variations include:

• Different frame lengths, overhead light rack sizes, and support frames

• Customized motor specs and driving units

• Uniform material selection for all components ensures consistent performance across all stages of the production process

Conclusion

Rolangear's automated rice cooker production line is designed for precision, flexibility, and scalability. From assembly to final packaging, each section is optimized for speed, consistency, and high product quality. Whether you're scaling production or entering new markets, this turnkey solution from Rolangear will help you stay competitive and efficient.