Electric Fan Production Line Solutions

Rolangear offers a fully integrated, automated production line for electric fans—covering assembly, aging tests, and unmanned packaging. This one-stop solution enhances efficiency, reduces labor, and ensures stable product quality across all stages of production.

Complete Electric Fan Automation Workflow

The electric fan production line consists of three major components:

1. Electric Fan Assembly Line

2. Electric Fan Aging Test Line

3. Electric Fan Unmanned Packaging Line  

4. 

The aging test line plays a crucial role as the quality control core of the entire production system. Rolangear’s process is divided into five key stages:

• Assembly Section

• Transition Section

• Air Cooling Section

• Motor Burn-in Section

• Packaging Section

Features of Rolangear’s Electric Fan Assembly Line

Rolangear’s assembly lines are designed for high efficiency and precision. Key features include:

• Anti-static PVC nylon belts used as conveyors

• Aluminum alloy side frames for enhanced stability

• Ideal for industries such as auto parts, instruments, and home appliances

Structural Specifications:

• Line Length: Customized based on product assembly workflow

• Line Height: 2 meters total; working surface adjustable (750mm ± 20mm)

• Line Width: 150mm–1000mm depending on product size

• Integrated Equipment Includes:

  • LED lighting

  • Auxiliary cooling fans

  • Pneumatic quick-connect joints

  • Process instruction boards

  • Worktables with 220V power outlets

  • Imported conveyor belts

  • Special aluminum alloy frames

• Power System: Domestic electromagnetic or frequency speed control

Detailed Assembly Line Workflow

1. Surface Mount Process (SMT)

• Frame + silicon steel lamination

• Coil winding

• Solder paste application

• Component placement

• Reflow soldering

• Visual inspection (rework if needed)

• Coil & PCB assembly

• Wire soldering

• Final inspection & testing

2. Plug-in Process (DIP)

• Frame + silicon steel lamination

• Coil winding

• Component insertion

• Wave soldering

• Lead cutting

• Appearance inspection

• Coil & PCB integration

• Wire soldering

• Testing

3. Fan Blade Assembly

• Magnet insertion

• Magnet charging

• Blade pressing

• Balance calibration

4. Final Product Assembly

• Wire soldering

• Assembly integration

• Crimping

• Oil ring installation

• Blade fitting

• Front-end testing

• Snap ring installation

• Back-end testing

• Labeling

• Final inspection

• Carton packaging

Rolangear’s Automated Packaging System

Rolangear’s unmanned packaging line includes:

• Automatic Bag-Feeding System

• Weighing Platform (single or multi-scale optional)

• Bag Shaping Machine

• Edge Trimming Machine

• Batch Number & Date Printer

• Multiple Conveyor Types (flat, upright, and reverse belt)

• Optional Dust Collection System

The automatic bag-feeding system is the key difference between full and semi-automatic packaging. While efficient, it requires high-quality packaging materials to prevent increased error rates. For non-export or cost-sensitive products, a semi-automatic packaging machine may be recommended for better flexibility and lower cost.

Elevate Your Fan Production with Smart Automation

Rolangear’s electric fan production line brings together advanced technology and precision engineering. From SMT to final packing, the system streamlines every step—enhancing quality control, reducing labor costs, and significantly increasing output. It's the future of efficient fan manufacturing.