Diaper & Hygiene Production Line

Disposable hygiene products are produced on high-speed servo-driven lines that assemble multiple non-woven and absorbent layers into a finished product in a continuous process. Each product type — baby diaper, adult diaper, pull-up pant, sanitary napkin, panty liner, under pad, wet wipe — is made on its own dedicated line, because the layer structure and forming process differ.

Rolangear supplies full servo production lines across this range: baby pull-up, adult diaper, adult pull-up, pet diaper, under pad, panty liner and sanitary napkin lines, plus a fully automatic mini wet wipes production line. Alongside these, the catalogue includes the packaging equipment these products require, including sanitary napkin and paper diaper packaging machines and bundle packing equipment.

This suits manufacturers entering the disposable hygiene market and existing producers adding a product type. Because each line is product-specific, most producers start with one product and add lines as the business grows.

Rolangear plans the line around your product specification and target output, specifies the equipment, supplies it, and supports installation, commissioning and operator training. Scope is confirmed per project in a written technical proposal.

A hygiene product line is normally supplied as a complete servo-driven unit rather than assembled from separate machines. The line integrates:

• Raw material unwinding — non-woven, film, fluff pulp and SAP feeding.
• Forming — absorbent core forming and layer assembly.
• Application units — elastic, tape, frontal tape and leg cuff application depending on product.
• Cutting and folding — product separation and folding to the finished format.
• Packaging — bagging, bundle packing and carton packing.

Hygiene production requires a clean, controlled production area with space for raw material reels, the line itself and finished goods. These lines are long and require a clear continuous run. Three-phase electrical supply and compressed air are required; specific requirements depend on the line selected and are confirmed in the technical proposal.