Full Servo Under Pad Machine Production Line
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Tenga en cuenta que el precio indicado es solo un depósito. El precio final de la máquina puede variar según sus requisitos específicos, configuraciones y características opcionales. Una vez que recibamos sus necesidades detalladas, le proporcionaremos un presupuesto completo. No dude en contactarnos para obtener una oferta personalizada.
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Compra directa: (7-10 días)
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Full Servo Under Pad Machine Production Line
Produce disposable underpads, nursing pads, medical care pads, hygiene pads, pet training pads, and customized absorbent protection products with stable servo control, accurate forming, and scalable production planning.
Complete Automatic Solution for Underpad Manufacturing
The Full Servo Under Pad Machine Production Line is a complete automatic solution for manufacturers who want to produce disposable underpads, nursing pads, medical care pads, hygiene pads, hospital bed pads, pet care pads, maternity pads, elderly care pads, and customized absorbent protection products. It connects raw material unwinding, absorbent layer preparation, top layer feeding, PE backsheet feeding, adhesive or tape application, lamination, edge forming, fixed-length cutting, folding, counting, stacking, and finished product output into one synchronized manufacturing system.
Underpads are widely used in hospitals, nursing homes, maternity care, elderly care, baby care, home nursing, pet care, and general hygiene protection. Rolangear helps customers plan the machine configuration around target pad size, absorbency level, material structure, packaging plan, workshop space, labor condition, and investment budget.
Products You Can Produce
Disposable Underpads
Used for beds, chairs, medical tables, nursing care, home protection, and general hygiene coverage.
Nursing and Medical Care Pads
Plan soft top layers, absorbent structures, leak-proof PE backsheet, reliable folding, and clean pack appearance.
Private-Label Absorbent Pads
Support retail, pharmacy, hospital, elderly care, e-commerce, pet care, and export distribution projects.
Complete Production Process
The production process begins with stable material feeding, then prepares and positions the absorbent structure, laminates layers, applies adhesive or tape, forms and cuts the product, and finally folds, counts, stacks, and outputs the finished underpads.
Raw Material Feeding
Feeds nonwoven, airlaid paper, PE backsheet, release paper, wrap film, tape, and absorbent materials.
Absorbent Layer Preparation
Builds or positions the absorbent structure for liquid absorption and holding capacity.
Layer Lamination
Combines top layer, absorbent layer, PE backsheet, and supporting materials into a stable continuous web.
Tape / Adhesive Application
Adds adhesive, release paper, or easy open tape according to product design.
Forming and Cutting
Controls product forming, edge quality, sealing, and fixed-length cutting.
Folding, Counting, Output
Prepares finished pads for inspection, stacking, and packing.
Technical Advantages
Full Servo Coordination
Synchronizes material feeding, absorbent layer positioning, lamination, tape application, cutting, folding, and output.
Stable Product Accuracy
Maintains more consistent width, length, edge appearance, folding quality, and finished pack presentation.
Flexible Product Development
Supports hospital-grade nursing pads, economical household pads, pet training pads, and customized private-label sizes.
Easier Daily Operation
Operators can adjust parameters through a centralized control interface and reduce mechanical adjustment work.
Lower Startup Waste
Stable control helps reduce material deviation, folding instability, and cutting error during startup or changeover.
Scalable Production Planning
Suitable for startup factories, OEM producers, regional distributors, and industrial-scale absorbent pad projects.
Main Technical Parameters
| Parameter | Specification |
|---|---|
| Machine Name | Full Servo Under Pad Machine Production Line |
| Automation Type | Full servo control |
| Production Speed | 250–350 m/min |
| Product Qualification Rate | ≥ 98% |
| Underpad Width | 600 mm, 800 mm, 1000 mm; customized sizes available |
| Equipment Overall Size | Approx. 26 × 5 × 3 m |
| Equipment Weight | Approx. 70 tons |
| Machine Capacity / Installed Power | Approx. 300 kW |
| Finished Products | Disposable underpads, nursing pads, medical care pads, hygiene pads, pet pads, and customized absorbent pads |
Complete Production Line Configuration
The final configuration should be confirmed according to the customer’s product sample, width range, material structure, absorbency requirement, packaging method, workshop layout, and target production capacity.
Raw Material Unwinding & Feeding
Feeds outer nonwoven, inner nonwoven or airlaid paper, PE backsheet, release paper, wrap film, tape, and required roll materials with stable tension control.
Factory Layout Planning
Plans raw material storage, machine operation area, utilities, inspection, packing, carton storage, and warehouse output routes.
Absorbent Layer Forming & Positioning
Prepares and positions the absorbent structure according to target underpad width, absorbency level, and product specification.
Layer Lamination System
Combines nonwoven, absorbent layer, PE backsheet, release paper, and supporting materials into a stable product web.
Forming, Cutting & Sealing
Controls product forming, fixed-length cutting, edge sealing, and final size accuracy for different specifications.
Folding, Counting & Finished Output
Folds, counts, stacks, and transfers finished underpads for manual packing or downstream packaging connection.
Product Material Composition
| No. | Material | Function / Application |
|---|---|---|
| 1 | Outer nonwoven | Soft outer layer for product appearance and user comfort. |
| 2 | Inner nonwoven / airlaid paper | Absorbent support and liquid distribution layer according to product design. |
| 3 | Back release paper | Protective release layer used where adhesive or positioning structure is required. |
| 4 | PE backsheet | Leak-proof bottom film to prevent liquid penetration. |
| 5 | Small wrap film | Wrapping or supporting film used according to product folding or packing structure. |
| 6 | Easy open tape | Opening or fastening aid for convenient use and packaging handling. |
Capacity Options
Startup Factory
Choose controlled investment, stable operation, manageable labor, lower waste, and flexible product size testing.
Growing Manufacturer
Plan higher automation, stronger material control, better finished product collection, and future packaging connection.
Industrial-Scale Project
Consider multi-shift operation, automatic packing, quality control, spare tooling, operator training, and preventive maintenance.
Factory Layout
A good factory layout improves production efficiency, safety, material movement, and maintenance convenience. Underpad production uses bulky roll materials such as nonwoven, airlaid paper, PE film, release paper, wrap film, absorbent materials, and packaging film.
The main machine should be placed with clear access on both sides for roll loading, web alignment checks, tension adjustment, cleaning, cutting tool replacement, product inspection, and routine maintenance. The reference equipment size is approximately 26 × 5 × 3 m, so the workshop must include side access, material staging, operation aisle, packing space, and maintenance clearance.
Investment Factors
The investment cost depends on product specification, automation level, speed requirement, material structure, absorbency design, packaging method, machine configuration, and factory utilities. Buyers should compare the complete project plan, not only the machine name.
- Servo automation level, speed, width range, cutting system, folding method, and output method
- Absorbency level, material quality, size range, tape requirement, and packaging style
- Workshop layout, compressed air, adhesive system, installed power, and safe operation space
- Raw materials, labor, waste rate, spare parts, inspection, packing, storage, and sales channel costs
Why Invest in a Full Servo Under Pad Machine Production Line?
Demand for absorbent underpads continues to grow because hospitals, nursing homes, elderly care services, home-care users, maternity centers, pet owners, and hygiene product distributors need reliable disposable protection. Investing in a full servo underpad production line allows a factory to control product quality, develop private-label specifications, respond faster to market requirements, and reduce dependence on outsourced finished products.
Stable material alignment, accurate cutting, reliable folding, and correct counting help improve product appearance and reduce customer complaints. A factory with controlled cost, steady output, and consistent quality can supply hospitals, pharmacies, supermarkets, nursing institutions, pet stores, e-commerce channels, and export customers more confidently.
Why Rolangear
Rolangear focuses on industrial machinery and production line solutions for customers who need practical project support, not only a machine name. For an underpad manufacturing project, customers often need help with product positioning, machine configuration, material planning, capacity selection, layout discussion, installation preparation, and quotation comparison.
Rolangear can support customized production line planning based on the customer’s product sample, width range, absorbency target, material structure, workshop condition, and investment plan. The goal is to make the buying process clearer and help customers understand what information is needed before making a long-term investment decision.
FAQ
Can this machine produce different underpad sizes?
Yes. Different widths and lengths can be planned according to tooling, material width, machine configuration, and product drawing. Reference widths include 600 mm, 800 mm, 1000 mm, and customized sizes.
Can the same line produce nursing pads, pet pads, and medical underpads?
It depends on product structure. Many disposable absorbent pad products share similar layer structures, but special absorbency, tape, folding, size, or packaging requirements should be confirmed.
What information is needed for quotation?
Useful information includes product width, length, absorbency level, sample image, raw material structure, target capacity, packing format, workshop size, voltage, air supply, and automation level.
Is automatic packaging required?
Automatic packaging is optional. Some factories start with manual or semi-automatic packing, while larger projects connect automatic counting, stacking, and packaging equipment.
How much is an underpad production line?
The price depends on product specification, automation level, material structure, packaging method, configuration, and utilities. Contact Rolangear for a project-based quotation.
How should a new investor start?
Start with product research, target customer group, sample testing, expected selling price, absorbency target, raw material supply, factory space, and realistic capacity.
Plan Your Underpad Manufacturing Project with Rolangear
Share your target underpad type, width and length range, absorbency level, material structure, package style, desired capacity, workshop layout, voltage, and investment plan. Rolangear can prepare a customized machine configuration and quotation direction for your project.
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