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Integrated PS foam sheet extrusion, automatic vacuum forming, cutting, stacking, and scrap recycling for manufacturers of disposable food boxes, foam lunch boxes, food trays, takeaway containers, and customized food packaging products.
Rolangear helps packaging factories build a stable, efficient, and scalable disposable food container manufacturing process with project-based equipment configuration, factory layout support, and production guidance.
The Rolangear fully automatic disposable food box production line is designed for businesses that need a complete foam food container making machine solution, not only one standalone machine. The system connects raw material preparation, PS foam sheet extrusion, vacuum forming, cutting, stacking, finished product output, and recycling into one coordinated production flow.
This production line is suitable for manufacturing disposable food boxes, foam lunch boxes, food trays, takeaway containers, supermarket trays, and customized PS foam packaging products. It is a practical choice for new packaging factories, food packaging suppliers, OEM manufacturers, and companies expanding into disposable food container production.
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PS foam sheet extrusion, automatic forming, cutting, stacking, and scrap recycling are planned as one system to improve production flow and reduce compatibility problems.
Automatic material feeding, sheet forming, cutting, robot-assisted stacking, and product output help reduce labor requirements and improve consistency.
Edge waste and production scrap can be crushed and processed into reusable granules, helping improve material utilization and reduce operating cost.
With different molds, manufacturers can produce foam food boxes, lunch boxes, trays, and custom takeaway packaging for different markets.
Rolangear supports capacity selection, machine configuration, layout planning, installation guidance, and production support for new or expanding factories.
The line can be configured for small, medium, or larger industrial production goals according to product size, capacity target, and investment plan.
Final specifications depend on product size, mold design, capacity requirements, local power supply, and factory layout. The following values are reference data from the supplied configuration.
| Item | Reference Specification | Notes |
|---|---|---|
| Complete Line | PS foam sheet extrusion + automatic vacuum forming + recycling system | Integrated disposable food box manufacturing process |
| Power Supply | 3-phase 380V, 50Hz | Can be discussed according to local project requirements |
| Sheet Extrusion Model | RG-105/120 | Reference capacity: 200–240 kg/h |
| Sheet Thickness | 1–4 mm | Depends on product and material requirements |
| Sheet Width | 640–1080 mm | Matched with forming machine and mold |
| Vacuum Forming Model | RG-1100/1400 | Double worktables fully automatic vacuum forming machine |
| Forming Area | 1100 × 1400 mm | Reference forming size |
| Production Efficiency | 3–5 seconds per mold | Actual output depends on mold and product shape |
| Recycling Machine | RG-125 | Crusher and recycling granulator for production scrap |
| Recycling Capacity | More than 100 kg/h | Reference value for recycling granules |
PS granules and required additives are prepared and mixed according to product thickness, foaming ratio, and production requirements.
The material enters the extrusion system, is foamed, filtered, cooled, shaped, hauled off, and wound into continuous PS foam sheet rolls.
The foam sheet roll is unwound and preheated so the material reaches suitable forming conditions before entering the vacuum forming area.
The heated sheet is shaped by molds into disposable food boxes, foam lunch boxes, food trays, or customized takeaway containers.
Products are cut cleanly and automatically stacked by robot arms or stacking devices, reducing manual handling and improving output stability.
Edge material and production scrap are crushed and processed into reusable granules, which can return to the extrusion process.
This section is designed for real Shopify product images. Instead of showing only machine configuration names, these cards present the finished packaging products, sample containers, and production output scene that buyers want to see before requesting a quotation.
Show the final products that can be made by the line, including clamshell lunch boxes, meal trays, takeaway containers, egg trays, and customized foam packaging products.
Finished foam food boxes are formed, cut, stacked, and discharged continuously, helping factories reduce manual handling and improve food container production efficiency.
With different molds, manufacturers can produce food trays, supermarket trays, compartment meal boxes, foam lunch boxes, and other disposable food packaging products.
For takeaway meals, restaurants, delivery services, and catering businesses.
Lightweight, insulated, and suitable for high-volume foodservice packaging.
Used for meat, fruit, vegetables, bakery products, and fresh food packaging.
Shape, size, thickness, and mold design can be customized for market needs.
The final disposable food box production line price depends on your target capacity, product size, mold quantity, automation level, factory conditions, power requirements, and optional support systems. For an accurate quotation, please share your desired product samples or drawings, target output, factory size, and local voltage.
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The supplied configuration is mainly designed for PS foam sheet production and disposable PS foam food container manufacturing.
Yes. By changing molds and product specifications, the line can produce different disposable food boxes, foam lunch boxes, trays, and customized food packaging products.
The system integrates automatic sheet forming, cutting, stacking, product output, and recycling functions. The final automation level can be configured according to the project.
Yes. The recycling machine with crusher processes production scrap into reusable granules, helping improve material utilization and reduce waste.
Please share product size, mold requirements, target capacity, factory dimensions, and voltage. Rolangear will recommend a suitable configuration and quotation.
Yes. Rolangear can support equipment configuration, factory layout planning, installation guidance, and production support for complete disposable food packaging projects.
Send your product size, capacity target, factory layout, and preferred automation level. Rolangear will help you design a suitable fully automatic disposable food box production line solution.
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