LED Floodlight Production Line by Rolangear

Efficient and Scalable Assembly Solutions for Modern Manufacturers

Summary:
Rolangear offers a comprehensive LED floodlight production line, engineered for efficient assembly of small home appliances and lighting equipment. Designed for high precision, low error rates, and scalability, this intelligent production line integrates automation with flexible customization.

Introduction

With rising demand for LED lighting and compact household electronics, manufacturers require reliable and efficient production solutions. Rolangear addresses this demand with a high-performance LED floodlight production line built to support consistent quality, reduce labor dependency, and streamline manufacturing processes.

Double-Speed Chain Conveyor System

Applications

Rolangear’s double-speed chain assembly system is suitable for manufacturers of:

• Gas appliances

• Induction cookers

• LED displays

• Televisions

• Other small to medium-sized household electronics

This system enables continuous product assembly and component transport, offering reliable support for logistics and product movement.

System Advantages

• Customizable Design: All sizes and specifications can be tailored to specific production needs.

• Stable Operation: Powered by frequency control, allowing smooth speed adjustments.

• Simple Controls: Uses PLC for automated command execution and process coordination.

• Efficient Workflow: Integrated mechanisms for automatic return boards and easy part transitions.

Technical Details

1. Power System

• Two 1.5KW motors

• Equipped with WPS80 1:60 reduction gearboxes

• 2HP inverter for frequency-controlled speed regulation

• Conveyor speed range: 0 to 6 meters per minute

2. Frame and Structure

• Body frame made with dedicated aluminum profiles (6000×100×118mm)

• Supporting frame: 40×40×1.5mm square tubing, fully welded

• Base includes adjustable galvanized feet

• End frame uses 40×50×1.5mm square steel tubing

• Protection panels formed from 1.2mm cold-rolled steel

• Support legs placed every 2 meters for durability

3. Conveyor Chain Configuration

• Four high-quality half-plastic chains

• Dual-track layout with two chains on each side

• Each chain length: approximately 40 meters

• Designed to support continuous material movement

Assembly Fixtures and Auxiliary Systems

Work Fixtures

• Fixture boards: 500×700×20mm

• Made with 18mm plywood, surface coated with 2mm green rubber

• Total of 54 fixture boards included

• Integrated with:

  • 2 horizontal stoppers (QO-IV type)

  • 22 locking stoppers (QX-II type)

  • 22 foot switches for manual station control

Lifting and Transfer Units

• Micro gear motor: 120W

• 12 high-traction belts with guide strips

• Pneumatic lift-transfer units: 4 sets, based on four-column cylinder design

Electrical System

• One centralized control cabinet

• PLC-controlled for smart operation

• Power divided into left and right zones

• Lighting is controlled in four zones for energy efficiency

• Lighting setup can be customized to operational needs

Online Testing Line

Rolangear’s testing line ensures each LED floodlight or home appliance meets required quality and performance standards before leaving the production floor.

Included Testing Systems

• LED photometric and color testing

• Distributed photometry testing

• Vibration resistance testing

• Salt spray corrosion testing

• Thermal shock resistance testing

• Water spray resistance evaluation

• Thermal management performance analysis

Key Detection Parameters

• Color temperature consistency

• Electrical current and voltage accuracy

• Light efficiency and brightness

• Corrosion and salt resistance

• Waterproofing integrity

• Heat dissipation and thermal performance

Why Choose Rolangear

• Automation Ready: PLC-based control minimizes manual intervention

• Flexible Integration: Supports a wide range of product types

• High Throughput: Rapid speed and consistent operation

• Energy Efficient: Optimized lighting and power zones reduce consumption

• Tested Quality: Every unit is inspected for full functionality and reliability

Conclusion

The LED floodlight production line from Rolangear provides an intelligent, flexible, and scalable solution for modern manufacturers. With precise mechanical engineering, robust automation, and built-in testing capabilities, this system supports high-quality output while reducing labor intensity and production cost.

For manufacturers seeking to modernize operations and transition into intelligent production, Rolangear offers proven, future-ready solutions.

Meta Description

Rolangear’s LED floodlight production line is engineered for smart assembly and quality testing of lighting and small appliances. Featuring automation, PLC control, and scalable design.