Tire Recycling Line

Mechanical tire recycling breaks whole waste tires down into clean rubber granules by shredding, granulating and then separating the steel wire and textile fibre from the rubber. The output is a graded rubber granule or powder used in rubber sheet, sports surfaces, moulded products and asphalt modification.

Rolangear supplies complete mechanical tire recycling lines. The catalogue includes a 300 kg automatic car tire recycling line, a 300 kg automatic mechanical tire recycling production line, a 2,000 kg/h waste tire granules production line and a 2,000–3,000 kg/h tire recycling system — so the same process is available at markedly different output levels.

This suits waste processing businesses and rubber product manufacturers securing their own raw material supply. Tire recycling is driven by local waste tire availability and by demand for granule output, so the appropriate line size follows from both.

Rolangear plans the line around your input volume and target granule size, specifies the equipment, supplies it, and supports installation, commissioning and operator training. Scope is confirmed per project in a written technical proposal.

A mechanical tire recycling line is normally built from the following equipment groups:

• Shredding — whole tires are reduced to coarse chips.
• Granulation — chips are reduced progressively to the target granule size.
• Steel separation — magnetic separation removes steel wire.
• Fibre separation — textile fibre is separated from the rubber.
• Screening — granules are graded to size; oversize material is returned.
• Conveying and collection — material transfer between stages and finished product collection.

Rolangear supplies mechanical tire recycling lines at several output levels. Lines currently in the catalogue include 300 kg per hour and 2,000 to 3,000 kg per hour configurations. The appropriate size depends on your waste tire supply and your granule demand, and is confirmed in the technical proposal.

Tire recycling requires substantial floor space for waste tire storage, the process line and graded finished product storage. Dust extraction is required. Three-phase electrical supply is required; specific loads depend on the line selected and are confirmed in the technical proposal.