Full Servo Light Inco Pad Prodcution Line
The listed price is a deposit only. The final price may vary based on your specific requirements and options. Contact us for a customized quote.4o mini
Please be aware that the listed price is a deposit only. The final price of the machine may vary based on your specific requirements, configurations, and optional features. Once we receive your detailed needs, we will provide a full quotation accordingly. Feel free to contact us for a customized offer. make it shorter
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Directly Purchase: (7-10 Days)
Customize: (8-12 Days)
Full Servo Light Inco Pad Production Line
Complete automatic light incontinence pad manufacturing solution for stable material feeding, precise absorbent core positioning, consistent product forming, accurate cutting, wrapping, counting, stacking, and finished product output.
Automatic Light Incontinence Pad Machine for Adult-Care Manufacturing
Rolangear’s Full Servo Light Inco Pad Production Line is designed for manufacturers who want to build or upgrade a light incontinence pad factory. The line connects raw material feeding, absorbent core preparation, topsheet and ADL positioning, layer lamination, cuff or elastic application, product forming, cutting, individual wrapping, counting, stacking, and finished output into one coordinated full-servo production process.
Full Servo Control
Coordinated servo motion supports stable feeding, forming, cutting, wrapping, and product output with accurate synchronization.
Absorbent Pad Design
Suitable for light inco pads, lady pads, bikini pads, maternity pads, and customized absorbent hygiene products.
Factory Solution
Supports new adult-care hygiene projects, private-label production, OEM supply, and capacity expansion for existing factories.
Light Inco Pads and Related Absorbent Products
Light Incontinence Pads
Light inco pads are designed for discreet daily leakage protection, adult-care use, postpartum care, elderly care, and light bladder leakage applications. Product size, absorbency, thickness, softness, and backsheet structure can be planned according to the target market.
Lady Pads
The line can produce lady pad products with customized pad length, absorbent core structure, topsheet softness, ADL performance, backsheet protection, release paper, and individual wrapping requirements.
Bikini Pads
Bikini pad production requires accurate material alignment and stable forming for smaller absorbent products. The reference speed is lower than lady pad production because product structure and wrapping requirements may be different.
Maternity Pads and Customized Pads
Manufacturers can plan maternity pads and other customized absorbent pads according to product drawings, target absorbency, width, length, packaging method, and private-label product requirements.
From Raw Materials to Finished Light Inco Pads
The complete production process combines raw material feeding, absorbent structure preparation, layer combination, forming, cutting, wrapping, counting, and finished product output into a continuous automatic workflow.
Full Servo Control for Stable Adult-Care Pad Production
Integrated Configuration for Light Inco Pad Manufacturing
The final configuration should be confirmed according to product specification, target capacity, workshop size, raw material design, packaging requirement, automation level, and future expansion plan.
Production Line Overview Image
Use this area for a wide image of the complete Full Servo Light Inco Pad Production Line, factory installation, or complete automatic machine view.
Machine Flow Diagram
Suggested flow: Raw Material Feeding → Absorbent Core Preparation → Topsheet and ADL Positioning → Layer Lamination → Cuff / Elastic Application → Product Forming → Cutting → Individual Wrapping → Counting and Stacking → Finished Product Output.
| Name | Technical Specifications | Quantity | Picture |
|---|---|---|---|
| Raw Material Unwinding & Feeding System | Feeds cuff nonwoven, cuff elastic, topsheet nonwoven, ADL, absorbent core materials, backsheet, release paper, wrap film, and packaging materials with stable tension and synchronization. | 1 set | |
| Absorbent Core Preparation System | Prepares fluff pulp with SAP or SAP paper absorbent structure according to the required pad absorbency level. | 1 set | |
| ADL and Topsheet Feeding System | Positions the skin-contact topsheet nonwoven and acquisition distribution layer for stable surface comfort and fluid distribution. | 1 set | |
| Layer Lamination & Bonding System | Combines topsheet, ADL, absorbent core, backsheet, release paper, and other required layers into a continuous product structure. | 1 set | |
| Cuff / Elastic Application System | Applies cuff nonwoven and cuff elastic where required for side protection or product structure design. | 1 set | |
| Product Forming & Cutting System | Forms and cuts lady pads, bikini pads, maternity pads, or light inco pads according to the selected product size and tooling. | 1 set | |
| Individual Wrapping System | Uses small wrap film for individually wrapped finished products where required by the factory packaging plan. | 1 set | |
| Counting, Stacking & Output System | Organizes finished pads for packaging, manual collection, or downstream automatic packing connection. | 1 set | |
| Full Servo Control System | Coordinates main machine sections through servo control, centralized operation interface, and adjustable production parameters. | 1 set |
Machine Parameters
Final values should be confirmed according to product drawing, pad size, absorbent structure, factory layout, packaging requirements, and automation level.
| Item | Specification |
|---|---|
| Machine Name | Full Servo Light Inco Pad Production Line |
| Machine Type | Full servo light inco pad machine / lady pad and bikini pad production line |
| Production Speed | Lady pad: 300–500 pcs/min; Bikini pad: 150–300 pcs/min |
| Product Qualification Rate | ≥ 98% |
| Pad Size | Customized according to customer product requirements |
| Equipment Overall Size | 45 × 8 × 5.5 m |
| Equipment Weight | Approx. 100 tons |
| Machine Capacity | Approx. 360 kW |
| Finished Products | Light incontinence pads, lady pads, bikini pads, maternity pads, and customized absorbent pads |
Light Inco Pad Material Composition
The production line can be configured around the manufacturer’s final product structure, absorbency target, comfort requirements, and packaging format.
| No. | Material | Application / Function |
|---|---|---|
| 1 | Cuff nonwoven | Side/cuff or leak-guard material according to product design |
| 2 | Cuff elastic | Elastic material for cuff or side structure design |
| 3 | Topsheet nonwoven | Skin-contact soft top layer |
| 4 | ADL | Acquisition distribution layer for fluid distribution |
| 5 | Fluff pulp + SAP or SAP paper | Absorbent core material |
| 6 | Backsheet | Bottom barrier / backing layer |
| 7 | Back release paper | Release paper for adhesive protection |
| 8 | Small wrap film | Individual wrapping film for finished product |
Choose the Right Capacity for Your Adult-Care Product Business
Startup Production
For new hygiene-product investors, local adult-care brands, private-label testing, and controlled first-stage market entry.
Growing Production
For regional suppliers and OEM factories that need stable output, repeatable product quality, and better packaging connection.
Industrial Production
For large adult-care product manufacturers, export-oriented factories, multi-shift production, and long-term expansion plans.
Plan Workshop Space, Utilities, and Material Flow
A practical layout should organize raw material storage, the main production line, quality inspection, packaging area, finished product warehouse, utility area, operator access, maintenance space, and future expansion space. The workshop should allow additional space for material loading, machine access, packaging connection, and safe operator movement.
What Determines the Cost of a Light Inco Pad Production Line?
Capacity & Automation
Production speed, full servo control, wrapping method, counting, stacking, packaging connection, and inspection requirements influence the investment.
Product Specification
Pad size, absorbency, topsheet material, ADL, core design, backsheet, release paper, cuff design, elastic structure, and wrap film affect configuration.
Factory & Utilities
Workshop size, installed capacity, compressed air, electrical supply, raw material storage, maintenance access, and future expansion should be planned before ordering.
Why Invest in a Full Servo Light Inco Pad Production Line?
Growing Adult-Care Demand
Light incontinence products serve daily adult-care, elderly care, postpartum care, and discreet leakage protection markets.
Stable Product Quality
Automated feeding, servo synchronization, accurate forming, and controlled cutting support consistent product appearance and performance.
OEM and Private Label
A flexible factory can support different product sizes, absorbency levels, packaging formats, and customer brand requirements.
Your Complete Light Inco Pad Production Solution Partner
Rolangear helps customers evaluate product requirements, select equipment configuration, plan factory layout, prepare installation, complete commissioning, train operators, and build a practical adult-care hygiene product manufacturing solution around real business goals.
Full Servo Light Inco Pad Production Line FAQ
What is a Full Servo Light Inco Pad Production Line?
It is an automated production system for manufacturing light incontinence pads and related absorbent adult-care products. The full servo system coordinates material feeding, absorbent core preparation, forming, cutting, wrapping, counting, and output.
What products can the line produce?
The line can produce light incontinence pads, lady pads, bikini pads, maternity pads, and customized absorbent pads according to the final configuration and tooling.
What is the production speed?
The reference production speed is 300–500 pcs/min for lady pads and 150–300 pcs/min for bikini pads. Actual speed depends on product size, material structure, wrapping method, and machine configuration.
Can different sizes be produced?
Different sizes can be planned according to customer requirements. Final size range depends on machine configuration, tooling, product structure, and changeover design.
What materials are required?
Typical materials include cuff nonwoven, cuff elastic, topsheet nonwoven, ADL, fluff pulp with SAP or SAP paper, backsheet, back release paper, and small wrap film.
What information is needed for a quotation?
Please provide product size, absorbency target, material structure, target capacity, packaging method, factory dimensions, power conditions, budget range, target market, and future expansion plan.
Build Your Light Inco Pad Manufacturing Project with Rolangear
Tell us your target product size, absorbency level, production capacity, packaging requirement, workshop layout, and investment plan. Rolangear will help you develop a Full Servo Light Inco Pad Production Line configuration that matches your business goals and factory conditions.
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Ready To Automate YourFull Servo Light Inco Pad Prodcution Line?
Contact Rolangear Machinery today for a quote, customization options, or a free consultation.
